historyThe Public Domain Review1890s–1910 · Manchester, England

Britain's flannelette nightwear fires led one manufacturer to run ten thousand burn tests

the gist

Flannelette, a cotton fabric brushed to raise a soft nap, was popular for nightwear in the 1890s because it was warm and cheap. It proved extremely flammable, and a spark at a hem could spread to the collar in fifteen seconds, so many women died. Coroners began calling for a ban. The manufacturer Whipp Bros & Tod hired chemists to develop a flame retardant that would not change the cloth's feel or colour and would survive repeated washing. After about ten thousand burning tests, its treated product, Non-Flam Flannelette, appeared in 1910 and passed the British Fire Prevention Committee's approval.

how it works

Flannelette is cotton that has been abraded so its surface fibres stand up in a soft fluff. That raised surface burns quickly, since air reaches many fibres at once. A retardant has to coat or bond to the fibres without making the fabric stiff, dusty or smelly, and it must survive washing, which is why the testing included many wash cycles.

so what

The same logic shaped later clothing flammability rules.

more on this

background

Flannel is a soft woven fabric of varying fineness. Flannel was originally made from carded wool or worsted yarn, but is now often made from either wool, cotton, or synthetic fiber. Flannel is commonly used to make tartan clothing, blankets, bed sheets, sleepwear, and several other uses.

Flannel may be brushed to create extra softness or remain unbrushed. Brushing is a mechanical process wherein a fine metal brush rubs the fabric to raise fine fibres from the loosely spun yarns to form a nap on one or both sides. If the flannel is not napped, it gains its softness through the loosely spun yarn in its woven form.

The term "flannel shirt" is often mistakenly used to refer to any shirt with a plaid or tartan pattern. However, 'flannel' refers simply to the fabric; not all flannel shirts are plaid and not all plaid shirts are flannel.

From Wikipedia: Flannel (CC BY-SA 4.0) ↗

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